Basic Info.
Model NO.
SH-27/39/45/51/63
Certification
CE, ISO9001
Process
Wafer Biscuit Processing
Automatic Grade
Automatic
Application
Wafer Biscuit
Product Name
Fully Automatic Wafer Biscuit Making Machine
Key Words
Wafer Production Line
Material
304 Stainless Steel
Business Type
Manufacturer
Item No.
Sh-27/39/45/51/63
Transport Package
Plastic Film and Wooden Box
Specification
SH-27/39/45/51/63
Origin
Hebei, China(Mainland)
Product Description
high quality factory price biscuit wafer line
Adopting hearing-medium conduction technology with heating oil as medium,the plant is a new generation product developed exclusively in China based on the advanced structure of existing plants from domestic market and abroad.If offers an ideal solution for lower power consumption and overall production cost,and keeping the same surface color for all biscuits.The plant mainly consists of mixing system,automatic feeding system, tunnel-type oven, sheet feeding and cooling device,coating machine,cutter and organic heating medium boiler, etc.With compact structure and unique reliability, the plant is one of the most preferred equipments in foodstuff industry.
Features
a. Full automatic controlled, easier operation and save the labor costs(only need 5 workers to operate the machines).
b. According to HACCP design,with high production effeciency, Stable and reliable operation, long service life.
c. Special energy conservation design, reduce energy consumption.
d. The motors, bearings, PLC and other components adopt international and chinese famous brand.
e. All parts contacting with the food are made from SUS304 Stainless steel and food-grade materials.
f. Making high quality wafer biscuits,the percent of pass (clear design, plump wafer, baked evenly) after the broken wafer collecting machine is up to 98%.
g. Have CE, ISO9001:2000, FM certifications.
h. Provide the best service and perfect after sale service.
Equipment
The standard configuration of this wafer production line: 1.Batter mixer 2.Baking oven 3.Wafer sheet connecting machine 4.Wafer sheet cooler 5.Wafer sheet collecting machine 6.Cream spreading machine 7.Clooing tower 8.Cold blower/Refrigeration system 9.Wafer book conveyor 10.Wafer cutting machine 11.Cream mixer 12.Smashing machine
Production Process
batter mixing ---- wafer baking ---- cooling ---- cream spreading ---- book cooling ---- cutting
Details
Type/Plates | SH-27 | SH-33 | SH-39 | SH-45 | SH-51 | SH-63 | SH-75 |
Electricity(kw) | 120 | 140 | 160 | 180 | 200 | 240 | 280 |
Daily capacity(kg/hour) | 83 | 125 | 145 | 166 | 187 | 250 | 312 |
LPG(kg/hour) | 13 | 15 | 19 | 23 | 27 | 32 | 37 |
1.batter mixer
The machine is the mixing system, the first technology processing equipment in wafer manufacturing. It adopts the separate delivery and automatic circulation system.
Material: the machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness of 1.2mm
Twin mixing barrels made of imported 304 stainless steel plate with thickness of 3mm, Mixture pump (Guangzhou)
Electrical appliance switch (Schneider of Germany), Electrical machine (SEW of Germany)
Main technical parameters:
Mixture quantity per time: 60kg/flour 25kg
Power consumption: main electrical machine 380V 3KW 2900r/min
Mixture pump electrical machine: 380V 0.75kw
2.Baking Tunnel Oven
As the most important equipment of full-automatic wafer production line, tunnel gas baking machine has extraordinarily outstanding performances with the main characters as follows:
1. Unanimous heat colors of wafer block. Thanks to the scientific selection of heating components, superior material selection for baking plate and reasonable die carrier structure, the heat colors of the center and periphery of the wafer block having been baked are unanimous.
2. High rate of certified products with finished product rate of not less than 98%. Because of uniform heating and unanimous heat colors, the de moulding rate of biscuit is high with improving rate of certified products accordingly.
3.Small cubage. As a result of reasonable layout, the body length of the baking oven is only 2/3 of the same type of product, which saves space greatly.Size of template:470mm×325mm
Adjusting range of wafer block thickness: 2.5mm-3.2mm
De moulding method: automatic de moulding.
Adjusting range of temperature: normal temperature to 180ºC. Temperature error:1ºC
3.Wafer Sheet Connecting Machine
4.Wafer Sheet Cooling Machine
The machine runs slowly to cool down and convey the wafer block.
Materials: The machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness of 1.2mm and Φ6 stainless raw material.
The machine runs slowly to cool down and convey the wafer block.
5.Wafer Sheet Collecting Machine
6.Cream Spreading Machine
The cream is applied, laid up and laminated automatically and regularly before the wafer block is sent to the conveying belt.
1 Frame: Material with international standard
2The cover adopts imported stainless steel plate
3 Convey belt: Italy
4 Continuously variable transmission: Germany SEW
5 Converter :Japan's Mitsubishi
6 Process controller:Siemens of Germany
7 Photoelectric switch :German Schneider
Main technical parameters
Drive electrical machine for cream spreading roller: JWB-×0.75-40DII
Drive electrical machine for convey belt and wafer block pressing roller: JWB-×0.75-40DII
Drive electrical machine for to-and-fro laminating machinery: Y802-4 0.75KW
Power of thermoelectric tube for cream spreading roller and cream mixing roller: 220V 0.3KW×2
7.Cooling Tower
8.cold blower/refrigeration system
9.Wafer Book Conveyor
Wafer conveyor:delivering the wafer which has passed through the cream spreading,layup and lamination procedures to the cutting machine.
Technical parameters:electric motor:380V 0.25kw
10.Cutting Machine
The machine is equipped with to-and-fro conveying belt and it can cut the wafer block to all sizes.
Materials: the machine frame is made of steel with international standard and the cover adopts imported stainless steel plate
Procedures controller (Siemens of Germany)
Proximity switch German Schneider
Electrical machine (German SEW), Electrical machine power: 380 0.75W N=1400r/min
Decelerating machine type: I=24:1
a. The largest cutting height 55mm
b. Cutting the minimum height
c. Cutting Size : Each cutting machine of the two specifications, the other may choose
d. cutting by Steel wire ,the Line diameter of the steel wire:
0.3mm and 0.5mm can be Optional
11.Cream Mixer
The machine mixes the sugar, butter and other matters abundantly according to the technology prescription.
Materials: the machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness
Cream barrel adopts imported 304 stainless steel plate with thickness of 3mm
Electrical machine (SEW of Germany), Decelerating machine (SEW of Germany)
Main technical parameters
Drive electrical machine for cream spreading roller: JWB-×0.75-40DII
Drive electrical machine for convey belt and wafer block pressing roller: JWB-×0.75-40DII
Drive electrical machine for to-and-fro laminating machinery: Y802-4 0.75KW
Power of thermoelectric tube for cream spreading roller and cream mixing roller: 220V 0.3KW×2
12.Smashing Machine
This machine is a kind of supplementary equipment and utilized for waste recycling.
Material: the machine frame is made of steel with international standard, and adopts imported 304 stainless steel plate with thickness of 3mm
Electrical machine (SEW of Germany)
Electrical machine power: 380V, Y112-4, 4kW, 50Hz
[Note]: We can make different pattern for the plate according to client's demands.
Feel free to contact us!
Imo:+8615383380013
Address:
No. 6 Jingliu Road, East Industry Zone, Anping County, Hengshui, Hebei, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery, Service
Management System Certification:
ISO 9001
Company Introduction:
Shenghua Group Hebei Saiheng Food Processing Equipment Co., Ltd is an industrial company with rich experience, specializing in the manufacturing of various types of food machine. The company′s main products: Biscuit production line, cake production line, candy production line, chocolate production line, various kinds of pastry equipment and food packaging equipment. "Good quality is the key to survive, Good credit standing is the key to develop" is the enterprise purpose of SaiHeng. With the management philosophy of "quality, service, innovation", under the efforts of SaiHeng people, the company achieves a rapid improvement in sales value year after year. The company′s products are exported to Britain, Japan, Ireland, France, Africa and other parts of the world.
Nowadays, food safety is becoming a more and more serious problem, China′s food machinery equipment upgrading has become a big trend. On the existing technology, Our company constantly introducing foreign advanced technology and continue innovation to make the company′s produced equipment gradually in the leading level in the food machinery industry at home and abroad. The whole production line operation, improves the degree of automation, reduces the repair rate, and the production has improved a lot.
Excellent staff, advanced technology, high quality equipment, strict management, all these make the company continues to growing and products win trusts from all users. In the long process of excellent product quality development, excellent product performance, leading-edge technology, we have established long-term partnership with many large domestic and foreign enterprises. We also warmly welcome all customers to visit our company and to exchange technical information.