Basic Info.
Model NO.
SH-27/39/45/51/63/75
Certification
CE, MET, CSA, UL, SA8000, ISO9001
Process
Thermal Processing
Automatic Grade
Automatic
Application
Candy, Chocolate, Popcorn, Chips, Biscuit, Wafer Biscuit
Transport Package
Plastic Film and Wooden Box
Product Description
SH-39 Fully-Automatic Wafer Production line(ELECTRIC TYPE)Item No.: SH-39(Brief Introduction)
Automatic wafer biscuit production line is designed and manufactured according to the facts of domestic biscuit manufacturing industry and absorbing the most well-know wafer production lines of many oversea manufacturers which features reliable performance,compact structure, small occupation, high yield,lower energy consumption,convenient maintenance, simple operation.
It consists of baking oven, cooling cabinet,sheeting picking machine, cream spreading machine, cooling tower, cutting machine,batter mixer, cream mixer and smash machine.
The driven motors adopt SEW Germany, the bearings use SKF Francve.Operating system use PLC programing to make the progress automated and easy control.
Description:
SH-39 Fully-Automatic Warfe Production line(ELECTRIC TYPE)
I. general description
Adopting hearing-medium conduction technology with heating oil as medium,the plant is a new generation product developed exclusively in China based on the advanced structure of existing plants from domestic market and abroad.If offers an ideal solution for lower power consumption and overall production cost,and keeping the same surface color for all biscuits.The plant mainly consists of mixing system,automatic feeding system, tunnel-type oven, sheet feeding and cooling device,coating machine,cutter and organic heating medium boiler, etc.With compact structure and unique reliability, the plant is one of the most preferred equipments in foodstuff industry.
Fully automatic wafer production line is designed and manufactured according to the facts of domestic biscuit manufacturing industry and absorbing the most well-known wafer production lines oversea manufacturers which features reliable performance, compact structure, small occupation, high yield, lower energy consumption, convenient maintenance and simple operation.
It consists of baking oven,cooling tower,sheet picking machine,cream spreading machine,cooling cabinet,cutting machine,batter mixer,cream mixer and smash machine.The driven motors adopt SEW Germany, the bearing use SKF France. Operating system uses PLC Programing to make the process automated and easy control.
The machine has safety device which can stop immediately in case of any faulty situation is appeared.
The machine can not only use automatically, but also work safely.
It is welcomed by all of our clients from all over the world.
II. components description
1.Blender Machine
The machine is the mixing system, the first technology processing equipment in wafer manufacturing. It adopts the separate delivery and automatic circulation system.
Material: the machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness of 1.2mm
Twin mixing barrels made of imported 304 stainless steel plate with thickness of 3mm, Mixture pump (Guangzhou)
Electrical appliance switch (Schneider of Germany), Electrical machine (SEW of Germany)
Main technical parameters:
Mixture quantity per time: 60kg/flour 25kg
Power consumption: main electrical machine 380V 3KW 2900r/min
Mixture pump electrical machine: 380V 0.75kw
2.Cream Mixer
The machine mixes the sugar, butter and other matters abundantly according to the technology prescription.
Materials: the machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness
Cream barrel adopts imported 304 stainless steel plate with thickness of 3mm
Electrical machine (SEW of Germany), Decelerating machine (SEW of Germany)
Main technical parameters
Drive electrical machine for cream spreading roller: JWB-×0.75-40DII
Drive electrical machine for convey belt and wafer block pressing roller: JWB-×0.75-40DII
Drive electrical machine for to-and-fro laminating machinery: Y802-4 0.75KW
Power of thermoelectric tube for cream spreading roller and cream mixing roller: 220V 0.3KW×2
3.Mainframe Oven
As the most important equipment of full-automatic wafer production line, tunnel gas baking machine has extraordinarily outstanding performances with the main characters as follows:
1. Unanimous heat colors of wafer block. Thanks to the scientific selection of heating components, superior material selection for baking plate and reasonable die carrier structure, the heat colors of the center and periphery of the wafer block having been baked are unanimous.
2. High rate of certified products with finished product rate of not less than 98%. Because of uniform heating and unanimous heat colors, the de moulding rate of biscuit is high with improving rate of certified products accordingly.
Small cubage. As a result of reasonable layout, the body length of the baking oven is only 2/3 of the same type of product, which saves space greatly.Size of template:470mm×325mm
Adjusting range of wafer block thickness: 2.5mm-3.2mm
De moulding method: automatic de moulding.
Adjusting range of temperature: normal temperature to 180ºC. Temperature error:1ºC
4.wafer sheet cooling machine
The machine runs slowly to cool down and convey the wafer block.
Materials: The machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness of 1.2mm and Φ6 stainless raw material.
The machine runs slowly to cool down and convey the wafer block
5.Cream spreading machine
The cream is applied, laid up and laminated automatically and regularly before the wafer block is sent to the conveying belt.
1 Frame: Material with international standard
2The cover adopts imported stainless steel plate
3 Convey belt: Italy
4 Continuously variable transmission: Germany SEW
5 Converter :Japan's
6 Process controller:Siemens of Germany
7 Photoelectric switch :German Schneider
Main technical parameters
Drive electrical machine for cream spreading roller: JWB-×0.75-40DII
Drive electrical machine for convey belt and wafer block pressing roller: JWB-×0.75-40DII
Drive electrical machine for to-and-fro laminating machinery: Y802-4 0.75KW
Power of thermoelectric tube for cream spreading roller and cream mixing roller: 220V 0.3KW×2
6.Conveyor
Wafer conveyor:delivering the wafer which has passed through the cream spreading,layup and lamination procedures to the cutting machine.
Technical parameters:
electric motor:380V 0.25kw
7.Wafer cutting machine
The machine is equipped with to-and-fro conveying belt and it can cut the wafer block to all sizes.
Materials: the machine frame is made of steel with international standard and the cover adopts imported stainless steel plate
Procedures controller (Siemens of Germany)
Proximity switch German Schneider
Electrical machine (German SEW), Electrical machine power: 380 0.75W N=1400r/min
Decelerating machine type: I=24:1
a. The largest cutting height 55mm
b. Cutting the height
c. Cutting Size : Each cutting machine of the two specifications, the other may choose
d. cutting by Steel wire ,the Line diameter of the steel wire:
0.3mm and 0.5mm can be Optional
8.Swashing Machine
This machine is a kind of supplementary equipment and utilized for waste recycling.
Material: the machine frame is made of steel with international standard, and adopts imported 304 stainless steel plate with thickness of 3mm
Electrical machine (SEW of Germany)
Electrical machine power: 380V, Y112-4, 4kW, 50Hz.
Our Service
1.We will provide guarantee of the equipment permanently whatever within guarantee period or not, we will react during 48 hours after received the fax required to ensure the recovery of buyer's production line first.
2.We will despatch engineers to working place of buyer and guide the workers to install and operate the equipment, and to install the water,electric appliance,and steam connecting with the machine, the buyer should pay the technicians return fly tickets and visa and accommodation and food with 30usd/day allowance.
3.We will dispatch the professional to help buyer major fixing.
4.We will provide the parts of equipment permanently based on the principle of reasonable price and quick delivery to guarantee the machine's function in normal.
5.We will provide the technical guiding and support.
Our Company's Brief Introduction
Shenghua Group Hebei Saiheng Food Processing Equipment Co.,Ltd is an industrial company with rich experience, specializing in the manufacturing of various types of food machine. The company's main products: biscuit production line,wafer production line,baking equipment. "Good quality is the key to survive, Good credit standing is the key to develop" is the enterprise purpose of SaiHeng. With the management philosophy of "quality, service, innovation", under the efforts of SaiHeng people, the company achieves a rapid improvement in sales value year after year. The company's products are exported to Britain, Japan, Ireland, France, Africa and other parts of the world.
Nowadays, food safety is becoming a more and more serious problem, China's food machinery equipment upgrading has become a big trend. On the existing technology, Our company constantly introducing foreign advanced technology and continue innovation to make the company's produced equipment gradually in the leading level in the food machinery industry at home and abroad. The whole production line operation, improves the degree of automation, reduces the repair rate, and the production has improved a lot.
Our company is a professional manufacturer of wafer production lines and biscuit production lines with 22 years of experience in making wafer production lines and biscuit production lines. We has become one of the leading ones in China. Our products are sold to more than 30 countries around the world with over 100 clients.
With excellent performance and perfect after-sales service, our products has won the trust and satisfaction of all our customers.
Our Advantages
Advantages:
1.Multi functional cookies machine
2.Advanced technology
3. Fully-automatic and easy operation
4. Stainless steel material
5. High Safety Coefficient
6. Lifelong Maintenance
7. Customized.
Samples:
We can Manufacture to the user's workshop and biscuit process requirement.
Shipping:
1. We can load container at: Qingdao, Shanhai,Ningbo, Tianjin,Guangzhou etc.
2.Orange provide shipping method: Courier Service, Air Transport, Sea Transport.
3. We can accept oder: Full container cargo load, Less container load.
4. Our Service: EXW, FOB,CIF,CNF, DOOR TO DOOE etc.
5.We always choose the most economical and reliable shipping company to make sure you receive the goods in time.
6.The tracking number will be provide to you once the consignment is shipped.
Packaging & Shipping:
1.packaging: in woodern case
2. If you want to know the transportation cost: by air-please tell me your airport name;
by express-please tell me your detailed address(including zip code, house number ,street , city ,country);
by ship-pls tell me your delivery port.
We Provide Satified Service & Turkey Solution:
Pre-sale Service:
1. Related machine's technical parameter will be supplied to the customers.
2. According to the customers' material cost, general formulation can be prepared well.
3. According to the customers' factory size, factory layout can be provided in advance.
4. Special machine can be supplied as customers' demand.
5. Professional Advice about the market, machines, processing, packing can be supplied.
6.Suggesting professional ship agent or helping book ship as customer request.
After-sale Service
1. Allocation chart as the buyer's request will be supplied.
2. Operation manual will be supplied after shipment.
3. One year warrantee, life time maintenance with cost price.
4. Free easy broken spare parts will be send with container.
5.First installlation can be done by engineer.
6. Training workers in customer's factory.
Contacts Details
Tel.:+8618033880716
Imo:+8618033880716
Rebecca Lv
Warm Tips:
All of our machines have advanced technology and can be customized as customers' requirements.
As we are the manufacturer of food processing equipments that we can provide you the most suitable machines with favorable prices.
The abrove price is just for your reference.
We sincerely wants to establish long-term relationship with you.
Choose us to get a win-win business relationship.
I AM WAITING FOR YOU.